Case Study: Torin Coiler Upgrade

FENN Solutions

Objectives & Background:

A repeat customer approached FENN looking for a solution to increase efficiency and output with their spring coiling operations and eliminate the use of hydraulics in their machine.
To meet production quotas, the customer decided to upgrade an existing Torin spring coiler.
Older worn parts caused mechanical issues in the aging machine that resulted in poor quality springs.
The 20-year age of the machine meant there were obsolete electrical components that made it difficult to support.
The dated 115-CNC coiler had slower production rates than Torin’s current generation of FZ Series coilers, which meant there was significant room for improvement.

FENN’s Solution:

FENN completed an electrical and mechanical inspection of the machine, to fully understand the state of the equipment.
After inspection, FENN provided a customized proposal of necessary upgrades to ensure maximum productivity for the customer’s coiling process.
Because obsolete hydraulics cause unwanted maintenance costs and productivity issues, FENN replaced the hydraulics on the original CNC coiler with a servo-motor driven cut.
The latest Torin software was implemented into a new 19-inch touch screen display.

Value to Customer:

The customer received a fully supportable spring coiler, both electrically and mechanically.
The upgraded coiler has more efficient production rates, with decreased setup times.
- Compression springs are being produced at least 4x faster than the coiler was capable of before the upgrade.

The modern Torin FZ Series electrical and software components are much more reliable, resulting in increased uptime and maximized productivity.
- Torin’s latest software combines new high-tech features with classic CNC style programming, making training easy for current Torin operators.

The customer gained access to new features of the FZ Series, as part of the upgrade process, including remote access for equipment and software support.
A 2-year warranty comes standard on all new components, providing peace of mind to the customer.

Example of a Torin CNC Control Upgrade:

May 25th, 2021 | Case Study